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Disc Type Oil Skimmer Manufacturers in Bangalore

Disc Type Oil Skimmer Manufacturers in Bangalore
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Ocean Enterprises is a trusted Disc Type Oil Skimmer Manufacturers in Bangalore and Suppliers in Bangalore, offering efficient oil removal solutions for CNC machining, machine coolant tanks, industrial process water, wastewater treatment, effluent treatment and oil-water separation applications. Rather than recommending the same standard system for every requirement, we consider important factors such as oil characteristics, liquid conditions, tank dimensions, required recovery capacity, available installation space and operating duty to provide suitable solutions for different applications.

Our oil skimming solutions can also be supported with accessories such as skimming booms, collection tanks and transfer pumps to meet specific operational requirements. With a strong focus on innovation and customized service, we provide technology-driven solutions for diverse industrial and marine applications. As an ISO 9001:2015 certified company (GSTIN: 27BQCPV4831P1Z4), we are committed to maintaining quality, supporting environmental protection and helping reduce the impact of oil contamination and spills. Explore our solutions for more information.

Leading Disc Type Oil Skimmer Manufacturers in Bangalore & Suppliers in Bangalore

We serve industries looking for reliable oil-removal equipment with application-specific engineering and consistent manufacturing practices. Our Disc Type Oil Skimmer systems can be configured for compact machine-tool tanks as well as larger industrial tanks, wastewater systems and process-water applications.

We also consider advanced requirements such as automatic start-stop operation, programmable timers, variable-speed drives and monitoring provisions. For demanding environments, our designs can be developed as a stainless steel disc type oil skimmer using SS304 or SS316 construction where corrosion resistance and hygiene are important.

Locations We Serve

We offer our Industrial Disc Oil Skimmer products and related services across Bangalore and key industrial areas, and nearby industrial zones. We support CNC machining units, automobile and engineering industries, manufacturing plants, workshops and process industries with application-focused oil recovery and coolant management solutions.

What Is a Disc Type Oil Skimmer?

A Disc Type Oil Skimmer is a mechanical oil-removal machine that uses a rotating disc to collect floating oil from the surface of contaminated water or industrial fluid. Because oil naturally adheres to the disc surface more readily than water, the rotating disc carries the collected oil upward, where a scraper removes it into a collection container.

We use this principle for removing tramp oil from machining coolants, wastewater, washing systems and industrial process liquids. Depending on the application, our system can also be designed as an Industrial Disc Oil Skimmer, Fixed Disc Oil Skimmer or compact Disc Oil Skimming Machine.

How Does a Disc Type Oil Skimmer Work?

  • Disc Positioning: The disc is partially submerged to continuously contact the floating oil layer.
  • Oil Collection: As the disc rotates, floating oil adheres to its surface and moves above the liquid level.
  • Oil Separation: A scraper or wiping mechanism removes the collected oil from the rotating disc.
  • Oil Discharge: The separated oil flows through a discharge path into a collection vessel.
  • Automated Operation: Geared drives, variable-speed control and automatic operation can provide precise and consistent skimming.

How Does a Disc Type Oil Skimmer Remove Oil from Water?

  • Selective Oil Collection: The rotating disc selectively lifts floating oil because oil adheres naturally to its surface more readily than water.
  • Continuous Oil Separation: A scraper continuously removes the collected oil from the rotating disc and directs it toward the recovery outlet.
  • Free-Floating Oil Removal: Disc skimmers are suitable for removing free-floating oil and tramp oil from industrial liquid surfaces.
  • Flexible Separation Integration: For demanding wastewater conditions, the disc skimmer can work alongside coalescing, settling, or other separation stages.
  • Coalescer Oil Skimmer Arrangement: A Coalescer Oil Skimmer arrangement can support applications requiring improved oil-water separation and enhanced treatment performance.
Schematic Diagram of Disc Type Oil Skimmer

How We Manufacture Disc Type Oil Skimmers – From Design to Delivery

  • Application Assessment: We evaluate liquid type, oil characteristics, temperature, tank geometry, recovery rate and installation limitations.
  • Component Selection: We select the disc diameter, material, drive arrangement, scraper configuration, frame and discharge method.
  • Fabrication & Machining: The selected components undergo precise fabrication and machining to achieve reliable assembly and operation.
  • Assembly & Integration: We complete mechanical assembly, alignment and electrical integration where required for smooth equipment performance.
  • Testing & Verification: We test disc rotation, scraper contact, discharge flow and application-specific operation before delivery.

Disc Type Oil Skimmer Manufacturing Process

  • Engineering Design: We design the disc oil skimmer according to fluid characteristics, operating conditions and installation requirements.
  • Material Selection: We select SS304, SS316, PP or aluminium discs based on chemical compatibility, temperature and corrosion exposure.
  • Structural Fabrication: We fabricate the supporting structure and mount the drive assembly for stable and reliable operation.
  • Disc & Scraper Assembly: We install the disc and scraper arrangement to efficiently collect and remove floating oil from the fluid surface.
  • Automation Integration: We can integrate timers, sensors, variable-speed drives and automatic start-stop controls for automated skimming operations.

How Is Disc Type Oil Skimmer Price Determined?

Disc Type Oil Skimmer price is determined by the disc size, number of discs, material of construction, motor and gearbox configuration, recovery capacity, frame design and installation arrangement. Additional requirements such as SS304/SS316 construction, automation, sensors, customized dimensions and special corrosion resistance can also influence the overall cost.

For customers comparing Industrial disc skimmer price / cost in Bangalore, we recommend evaluating total application suitability rather than selecting equipment only by initial purchase price. A correctly sized machine can reduce operating problems, maintenance requirements and unnecessary fluid losses over its service life.

Disc Type Oil Skimmer Specifications – Key Parameters We Consider

  • Disc Diameter & Material: Disc diameter and material are selected according to oil recovery needs and liquid conditions.
  • Disc Quantity & Recovery Capacity: The number of discs is configured to achieve the required oil recovery capacity.
  • Motor Power & Gearbox Ratio: Motor power, gearbox ratio and rotational speed are matched to the required operating performance.
  • Construction & Installation: SS304, SS316, PP or aluminium construction is selected based on corrosion exposure, temperature and available space.
  • Automation & Process Conditions: Level sensors, programmable timers, variable-speed drives and automatic operation are considered along with oil viscosity, tank depth and oil-layer thickness.

Types of Disc Type Oil Skimmers We Provide

A well-known Disc Type Oil Skimmer Manufacturers in Bangalore, we are providing the best quality Disc Type Oil Skimmer such as:

  1. Single Disc Oil Skimmer

    We provide Single Disc Oil Skimmers for compact tanks where a controlled quantity of floating oil or tramp oil must be removed continuously or periodically. Their compact construction makes them suitable for CNC machines, VMC systems and smaller coolant tanks.

    We can configure these units with automatic timers and variable-speed control when process conditions require controlled operation. This makes a Single Disc arrangement suitable for modern Disc oil skimmer for CNC machine coolant tanks where stable coolant quality is important.

  2. Multi Disc Oil Skimmer

    We provide Multi Disc Oil Skimmers when a larger surface-contact area or increased oil recovery requirement is necessary. Multiple rotating discs can improve collection capability for larger tanks and industrial process-water systems.

    We can combine multi-disc arrangements with automated controls for continuous industrial operation. These systems are particularly useful where higher recovery demand requires a more robust Industrial Disc Oil Skimmer configuration.

  3. Industrial Disc Type Oil Skimmer

    We design Industrial Disc Type Oil Skimmers for demanding applications involving larger tanks, extended operating cycles and challenging industrial fluids. Heavy-duty frames, suitable drive systems and application-specific disc materials can be selected according to operating conditions.

    For high tramp-oil loading, we can develop a Heavy-duty disc type tramp oil separator with suitable discharge and collection arrangements. Such systems can support metalworking, washing, heat-treatment and other industrial processes.

  4. Flat / Plain Disc (P Disc):

    Standard smooth-surface disc suited for basic, steady separation of light-to-medium viscosity oils.

  5. T-Disc Configuration:

    Features a specialized geometry providing a greater surface area, which allows for higher rotation speeds and better recovery of very light oil films.

  6. Grooved Discs:

    Advanced multi-disc assemblies designed with modified surface patterns to maximize oil adhesion and improve overall recovery rates.

Disc Type Oil Skimmer in Bangalore
Disc Type Oil Skimmer in Bangalore

Technical Specifications

Technical Specification Details
Product Type Disc Type Oil Skimmer
Disc Material SS / Polymer, as required
Disc Diameter Customized as per application
Oil Recovery Method Rotating disc adhesion
Drive Type Motorized drive system
Operating Principle Selective oil pickup from liquid surface
Installation Tank-mounted or customized arrangement
Operating Speed Adjustable based on application
Construction Corrosion-resistant industrial design

What Features Make Our Disc Type Oil Skimmers Efficient?

One of the leading Disc Type Oil Skimmer suppliers in Bangalore, our all-types of Disc Type Oil Skimmer is included with new technological formulations such as:

  1. Efficient Oil Collection

    We use rotating disc surfaces that provide effective contact with floating oil and tramp oil while minimizing unnecessary water collection. The scraper arrangement continuously removes the collected oil and directs it toward a controlled discharge point.

  2. Automated Operation

    We can integrate programmable timers, automatic start-stop controls and sensors to reduce the need for continuous manual operation. Variable-speed drives can also help adjust disc movement according to oil loading and process conditions.

  3. Corrosion-Resistant Construction

    We can manufacture equipment using SS304, SS316, PP or aluminium depending on the liquid characteristics and environmental conditions. Material selection is based on corrosion exposure, temperature, chemical compatibility and expected service conditions.

  4. Compact Installation

    We design compact disc skimmers that can be mounted directly on or beside suitable tanks, coolant reservoirs and wastewater systems. Their relatively simple mechanical arrangement allows integration into existing industrial equipment with appropriate mounting provisions.

How to Choose the Right Disc Type Oil Skimmer for Your Application?

We first identify the type of liquid, oil characteristics, oil thickness, tank dimensions, operating hours and required removal rate. We then consider disc material, disc diameter, recovery capacity, motor power, mounting method, temperature, corrosion conditions and available space.

For CNC and VMC coolant tanks, we generally evaluate the requirement for a compact disc arrangement with suitable automatic operation. For wastewater and larger treatment systems, we assess whether a disc skimmer, Disc Type Oil skimmer for ETP wastewater plants, or combined separation arrangement is more appropriate.

Where Are Disc Type Oil Skimmers Commonly Used?

Our application evaluation also covers specialized requirements such as heat-treatment quenching tanks, industrial washing systems, oil refineries and food-processing facilities. Depending on process conditions, a disc type oil separator can provide a practical first-stage mechanical oil-removal solution.

Disc Type Oil Skimmer Applications in Different Industries

Being experienced Oil Skimmer Manufacturers in Bangalore and Suppliers in Bangalore, we offer different types of Disc Type Oil Skimmers with practical features for multiple industrial applications, including:

Disc Type Oil Skimmer Applications

One of the leading Disc Type Oil Skimmer suppliers in Bangalore, our all-types of Disc Type Oil Skimmer is highly applied in multiple applications such as:

  1. Disc Type Oil Skimmer for CNC Machines

    As Disc Type Oil Skimmer Suppliers in Bangalore, we provide systems with automatic timers and suitable controls for CNC coolant tanks, helping maintain cleaner coolant and consistent machining performance.

  2. Disc Type Oil Skimmer for Machine Coolants

    Our disc skimmers work as tramp oil skimmers for metal-cutting fluids and washing machines, removing floating oil and reducing the need for manual skimming.

  3. Disc Type Oil Skimmer for Wastewater Treatment

    For ETP and STP applications, we select disc skimmers according to tank dimensions, oil characteristics, and required recovery rates to support effective surface-oil removal.

  4. Disc Type Oil Skimmer for Oil-Water Separation

    We evaluate process conditions to determine whether a disc skimmer should be combined with coalescing or settling equipment for efficient oil-water separation.

  5. Disc Type Oil Skimmer for Industrial Process Water

    Disc oil skimmers can be used in washing systems, engineering processes, heat-treatment plants, quenching tanks, and industrial water-recovery applications.

  6. Disc Type Oil Skimmer for Effluent Treatment

    As experienced Disc Type Oil Skimmer Suppliers in Bangalore, we consider oil concentration, tank size, flow conditions, and recovery requirements when selecting suitable skimming solutions for industrial effluent, food-processing, and oil-refinery applications.

What Are the Benefits of Using a Disc Type Oil Skimmer?

  • Simple Oil Removal: Uses a mechanical disc system to continuously remove free-floating oil without complex filtration.
  • Continuous Collection: Rotating discs collect floating oil from the liquid surface and support consistent recovery.
  • Controlled Oil Discharge: The collected oil is scraped from the disc and discharged into a separate collection container.
  • Low Maintenance: The straightforward mechanical design helps reduce maintenance requirements and manual oil-removal work.
  • Automation Ready: Timers, sensors and programmable controls can improve operating consistency and process monitoring.
  1. Disc Type Oil Skimmer vs Belt Type Oil Skimmer

    We generally consider Disc Type Oil Skimmers when compact construction, direct surface collection and suitable oil adhesion characteristics are important. Belt skimmers can be preferable when a longer collection surface or different tank geometry makes belt operation more suitable.

    The final choice depends on oil viscosity, tank dimensions, oil-layer thickness, required recovery rate and installation conditions. We therefore compare disc and belt arrangements according to the actual application instead of selecting equipment solely by price.

  2. Disc Type Oil Skimmer vs Tube Type Oil Skimmer

    We consider Disc Type Oil Skimmers where a rotating rigid disc can provide practical surface contact and compact installation. Tube skimmers can be useful for particular low-clearance or flexible mounting arrangements depending on the fluid and tank design.

    Both technologies can remove floating oil effectively when correctly selected and installed. We evaluate oil characteristics, recovery requirement, temperature, tank dimensions and maintenance expectations before recommending either system.

Maintenance Requirements for Disc Type Oil Skimmers

  • Disc Surface Inspection: Inspect the disc regularly for wear, buildup, or damage to maintain effective oil collection.
  • Scraper and Discharge Cleaning: Clean the scraper and oil discharge path periodically to prevent contamination and maintain smooth operation.
  • Motor, Gearbox and Bearings: Check the motor, gearbox, and bearings regularly for unusual noise, wear, lubrication issues, or overheating.
  • Mounting Structure: Inspect the mounting structure and fasteners to ensure stable and safe operation during continuous use.
  • Automation and Electrical Checks: Check sensors, timers, electrical connections, and variable-speed-drive settings as part of preventive maintenance.

Why Choose Us as Disc Type Oil Skimmer Manufacturers in Bangalore?

  • Customized Engineering Approach: We design each system according to oil type, fluid characteristics, operating conditions and recovery requirements.
  • Flexible Industrial Applications: Our solutions support CNC coolant tanks, metalworking fluids, Contact us Oil Skimmer for STP wastewater and process water applications.
  • Oil-Water Separation: We provide practical systems for heat-treatment quenching and industrial oil-water separation requirements.
  • Suitable Construction: Equipment can be configured with appropriate materials, dimensions and corrosion resistance for demanding environments.
  • Modern Automation Support: Automation-ready controls and responsive technical support help improve equipment operation and reliability.

Ocean Enterprises is a leading Disc Type Oil Skimmer Manufacturers in Bangalore and Suppliers in Bangalore, offering application-specific solutions for the effective removal of floating oil and tramp oil from various industrial processes. Our systems are designed with robust construction, appropriate disc selection, dependable drive mechanisms, customized mounting options and modern automation features to address different oil-skimming requirements.

Before suggesting the most suitable configuration, we assess the specific operating conditions of applications such as CNC coolant tanks, metalworking fluids, ETP/STP wastewater, industrial process water, heat-treatment quenching tanks, food-processing systems and oil-water separation applications. We focus on efficient oil recovery, reliable performance, simple maintenance and flexible engineering to ensure that the selected oil skimming solution meets the actual requirements of the process. Contact us today for more information!

Frequently Asked Questions (FAQs)

A Disc Type Oil Skimmer is a mechanical device that uses a rotating disc to collect floating oil and remove it from water, coolant or industrial fluids.

The rotating disc picks up floating oil from the liquid surface, and a scraper removes the collected oil into a recovery container.

Yes, we provide disc skimming solutions for CNC and VMC coolant tanks to remove floating tramp oil from machining fluids.

We can provide suitable configurations using SS304, SS316, PP, aluminium and other application-specific materials.

Yes, we can integrate timers, sensors, automatic start-stop controls and variable-speed drives according to the application.

They are commonly used in machining, metalworking, wastewater treatment, effluent treatment, industrial washing, and heat treatment, food processing and oil-related industries.

We recommend selecting it according to oil characteristics, tank size, recovery capacity, liquid conditions, operating temperature and installation requirements.

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